D800 Ultra
Production-Grade Large-Format Additive Manufacturing Platform
*Based on the Creatlabs FFF 2.0 system
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Built on a Mag-Lev direct-drive linear motor platform, the D800 Ultra combines high-speed motion, assembly-ready precision, and production-grade consistency in an 800 × 650 × 650 mm build volume. Designed for reliable 24/7 operation, it enables manufacturers to move from rapid prototyping to small-batch and serial production, delivering large, complex, functional parts with greater flexibility and lower production costs than traditional manufacturing methods
D800 Ultra Overview
Creatlabs&FFF2.0
Who do we serve?
Linear motor system
Extruders system
Leveling system
Single Print Mode
Copy / Mirror Mode
Batch Print Mode
PLA-CF
ABS
ASA
PETG
PET-CF
PC
PA-CF
PPS-CF
Est. Printing Costs
Global Support System
VS Other Printers
Creatlabs VS CreatBot
Speed (Output)
Precision
Batch consistency
Safety
Printer cluster management system
Air filtration system
Creatlabs & FFF 2.0
Creatlabs: High-End Industrial Additive Manufacturing
Creatlabs is the high-end industrial additive manufacturing brand of CreatBot, dedicated to the next generation of large-format, high-performance, production-grade FFF additive manufacturing systems. Powered by advanced linear motor motion systems, user-friendly intelligent features, and industrial-grade reliability, Creatlabs is committed to transforming 3D printing from a prototyping tool into a scalable and sustainable production platform.
FFF 2.0: A Leap in Speed, Precision, and Batch Consistency
The D800 Ultra and D1200 Ultra redefine the capabilities of large-format FFF additive manufacturing.
The Ultra series delivers higher print speeds, assembly-ready precision, and production-grade batch consistency, transforming FFF 3D printing from a prototyping tool into a true production platform for low-volume and scalable manufacturing.
Speed · Precision · Batch Consistency
Who Do We Serve?
① End-Product Manufacturers
For manufacturers developing and producing their own products
② Low-Volume Manufacturing Service Providers
For manufacturing companies providing rapid prototyping, CNC machining, injection molding, 3D printing, and other customized manufacturing services
The Technology Behind the Leap:
Mag-Lev Linear Motors Architecture
No More Compromises Between
Size, Speed, and Precision
Traditional manufacturing forces engineers to choose between production speed, dimensional accuracy, and part size. Creatlabs - Ultra changes the equation. Combining large-format capability with advanced motion control and intelligent calibration, Ultra delivers production-grade parts faster than ever before—without sacrificing quality.
MAX Print Speed: 1100mm/s
Unlike conventional belt- or screw-driven motion systems, the linear motor eliminates mechanical transmission friction, enabling higher speeds and more precise motion control. The result is more consistent dimensional accuracy, superior surface quality, and higher overall production efficiency.
Never Decaying Precision
Ultra Precision: 0.05mm/ 100mm
Built for a Decade of Reliable Manufacturing
Designed for long-term industrial production, Ultra combines automatic calibration and real-time compensation to maintain consistent accuracy and stable production quality over years of operation.
Automatic Calibration · Real-Time Compensation · Long-Term Accuracy
Large Build Volume & Active Heated Chamber
D800 Ultra delivers a build volume of 800×650×650 mm for one-piece printing of large components. Its 80°C heated chamber maintains a stable thermal environment and optimizes printing performance for engineering plastics such as ASA and ABS.
Print size:
800*650*650mm
Hot chamber：
80°C
Extruder system:
90mm³/s flow rate
Ensure that all consumables can be fully melted at high speed to increase the interlayer bonding force.
Leveling system
Full-Auto Dual-Nozzle XYZ Offset Calibration
XY via HD Macro Camera
Fully-Auto AI Visual Recognition
0.02mm Accuracy
Z via Dual Photoelectric Sensor
Full-Auto Multiple Positioning
0.005mm Accuracy
Eddy Current Bed Leveling 0.001mm Precision
Revolutionizing Large-Scale Print Platform Calibration
The eddy current leveling system solves critical challenges in calibrating large build plates. Utilizing high-frequency electromagnetic sensing technology, it achieves an ultra-high probing accuracy of 0.001mm—improving precision by 99% compared to traditional methods. This ensures perfect first-layer adhesion and guarantees printing success even with oversized models. Featuring a non-contact, zero-wear sensor design, the system performs continuous scanning without interruption, completing bed calibration in just 60 seconds—reducing leveling time by 80% and significantly improving printing efficiency.
Mirror Duplication Mode
PLA-CF 点击放大 
PA 点击放大 
PLA-CF 点击放大 
Ultra-PA-CF 点击放大 
PLA-CF 点击放大 
PLA-CF 点击放大 PPS-CF 点击放大 
PET-CF 点击放大 
PLA-CF 点击放大 
PA-GF 点击放大 
PA-CF 点击放大 ABS 点击放大 Filament
PLA-CF
ABS
PETG
ASA
PC
PET-CF
PA-CF
PPS-CF
Productivity That Changes Economics
A New Standard for Manufacturing Efficiency
D800 Ultra dramatically reduces lead times, minimizes outsourcing dependency, and lowers production costs. By combining speed, precision, and reliability in one platform, manufacturers gain the flexibility to respond faster to market demands while improving profitability.
Est. printing costs
Manufacturing cost per part:
Tool case (Top cover + Bottom housing)
Material：ASA(With heated chamber)
Printing Time：45 hours
Print Weight：1.2 kg
Power Consumption：52 kWh
Material cost：$39
Electricity cost：$5 (USA) / €9 (Germany)
LEGACY FFF
Printing Time： 100 hours
Power Consumption： 115 kWh
ASA
UltraPA-CF
Born For Continuous Production
Supports 7×24 continuous production
Extremely low failure rate
Industrial-grade reliability
Higher equipment utilization
Uninterrupted Industrial Manufacturing Capacity
Global Industrial Service System
Remote Diagnosis
Local Shipping
On-site Service
Installation & Training
On-site Maintenance
Creatlabs VS Other printers
Lower capital equipment cost
Open material system
Lower material operating cost
Higher print speed
Larger build volume
Lower spare parts & maintenance costs
×10
1100mm/s
Creatlabs VS CreatBot
Let’s compare models printed on the Creatlabs FFF 2.0 platform—which utilizes a linear motor structure—against those printed on the CreatBot FFF 1.0 platform, the leader in the traditional belt-driven module category.
D800 Ultra VS D600 Pro3 HS
D1200 Ultra VS D1000 Pro HS
Speed (Daily Output)
Daily output refers to the weight of material the machine can print within 24 hours. The Ultra series delivers 2–3 times the production efficiency of conventional industrial-grade FFF printers.
D800 UltraPA-CF
Nozzle Diameter:0.4mm1-2KG
Nozzle Diameter:0.8mm2-5KG
D1200 UltraPA-CF
Nozzle Diameter:0.4mm1-2KG
Nozzle Diameter:0.8mm2-5KG
Batch Consistency
Form Printer
From A printer
From B printer
AIR-200 Industrial Air Filtration System
(Sold separately)
AIR-200 is a high-efficiency air filtration system designed by Creatlabs specifically for industrial 3D printing environments. Targeting the volatile organic compounds (VOCs), ultrafine particles, and odors released during the printing of engineering plastics and high-performance composite materials, AIR-200 adopts a multi-stage filtration architecture to continuously purify workshop air, safeguarding operator health while maintaining a stable printing environment with consistent temperature and air quality.
Plug-and-play compatible with the full range of CreatBot and Creatlabs industrial 3D printers, its mobile design allows flexible deployment in any production scenario.
Equipment Safety System
Schneider Electrical Protection Systems
Safety Door Interlock
Emergency Stop
Thermal Protection
Motion Safety
Physical Wi-Fi Switch
Printer Cluster Management System
Device Overview
Batch Job Management
Monitoring & Debugging
Data Traceability
Remote O&M & Alerts
View the online, printing, idle, paused, and error status of all printers in one place. Supports device IP search and group management to quickly locate devices and keep real-time track of the overall cluster operation.
Specifications
| Printing | |
| Printing Technology | FDM/FFF |
| Build Volume | Single-Nozzle Mode: 800×650×650mm Dual-Nozzle Support Mode: 740×650×650mm Mirror Duplication Mode: 400×650×650mm |
| Nozzle Count | Dual |
| Dual-Nozzle Mode | Independent dual extruder (IDEX) |
| Printing Accuracy | ±0.05mm (per 100mm) |
| Filament Diameter | 1.75 mm |
| Filament Compatibility | PLA, ABS, ASA, PP, PETG, PC, Nylon, TPU, ABS-CF, PC-CF, PET-CF, PET-GF, UltraPA-CF, PPS-CF, PA-GF, PA-CF, PA-ABS, PC-ABS, PP-GF, PP-CF, etc. |
| Nozzle Diameter | 0.4mm (0.3, 0.5, 0.6, 0.8, 1.0mm optional) |
| Temperature | |
| Nozzle Temperature | 420°C |
| Heated Bed Temperature | 120°C |
| Chamber Temperature | 80°C |
| Filament Drying Chamber Temperature | 70°C |
| Speed | |
| Max Printing Speed | 1100mm/s |
| Hotend Flow Rate | 90mm³/s |
| Acceleration | 10000mm/s² |
| Daily Output | 1-2kg (with 0.4mm nozzle) 2-5kg (with 0.8mm nozzle) |
| Electrical | |
| Power Requirements | 220~240 V, 50~60 Hz |
| Display | 10-inch full-color multi-language |
| Rated Power | 7000W |
| File Transfer | USB / U disk / WiFi / LAN |
| Software | |
| Software | CreatWare, Orca Slicer, Cura, Simplify3D, Prusa, etc |
| Supported File Types | Gcode, STL, 3MF, OBJ, AMF, STP, STEP |
| Operating Systems | Windows ALL / Mac OS |
| Special Features | |
| Built-in Air Filtration System | Compact HEPA + Activated Carbon |
| External Air Filtration System (Optional) | AIR-200 Standalone Industrial Filter |
| Filament Detection | Run-out / clog detection |
| Firmware | Klipper - High speed |
| Camera Control | Remote camera monitoring |
| Dual-Nozzle Auto Resume Printing | Yes |
| Bed Leveling Technology | Eddy current leveling |
| XY Offset Technology | HD camera AI alignment |
| Z Offset Technology | Dual Photoelectric Sensors |
| Door Opening Detection | Safety door lock |
| Chamber Insulation | Three-layer insulation |
| External Air Cooling | Yes |
| Auto Material Feeding | Yes |
| Mechanical | |
| XY Motors | Maglev Linear Motor System |
| Print Platform | Aviation aluminum plate + magnetic platform |
| Bed Leveling | Automatic |
| X/Y Positioning Accuracy | 0.001mm |
| Z Positioning Accuracy | 0.00052mm |
| Z-Axis Structure | Independent Z-axis |
| Dimensions & Weight | |
| Product Dimensions & Weight | 1480×1080×1280mm 370kg |
| Package Dimensions & Weight | 1550×1170×1510mm 480kg |
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We've put together a comprehensive comparison of our 3D printers, so you can find the one that's right for your needs.
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